AMERITRON AL-1500 Instruction Manual

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AL-800H Instruction Manual
i
WARNING!!
NEVER APPLY POWER TO THIS AMPLIFIER WITH THE COVER REMOVED!
CONTACT WITH THE VOLTAGES INSIDE THIS AMPLIFIER CAN BE FATAL!
PLEASE READ THIS MANUAL BEFORE ATTEMPING TO OPERATE
EQUIPMENT! Improper or abusive operation of this amplifier can damage the tubes
or other components in this amplifier. Damage caused by improper or abusive
operation is not covered under the warranty policy.
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Summary of Contents

Page 1

AL-800H Instruction Manual i WARNING!! NEVER APPLY POWER TO THIS AMPLIFIER WITH THE COVER REMOVED! CONTACT WITH THE VOLTAGES INSIDE THIS A

Page 2 - Unpacking Instructions

AL-800H Instruction Manual 6 Power Supply Heater Supply The heater circuit of this amplifier satisfies all requirements of the tube manufacturer r

Page 3

AL-800H Instruction Manual 7 Multimeter The multimeter is the meter on the right. It continuously reads the forward peak envelope power on its left

Page 4

AL-800H Instruction Manual 8 Peak Envelope Power vs. Average Power Peak envelope power (PEP) is often misunderstood. PEP is not associated with the si

Page 5

AL-800H Instruction Manual 9 The continuous commercial plate current rating of each 3CX800A7 is 600 mA. Brief periods of plate current exceeding 1.5

Page 6

AL-800H Instruction Manual 10 Technical Assistance Technical assistance is available during normal central standard time business hours on weekdays.

Page 7 - General Information

AL-800H Instruction Manual 11 Installation Guidelines and Suggestions Location Of The Amplifier Do not install the amplifier in excessively warm loc

Page 8

AL-800H Instruction Manual 12 Grounding Connect a good RF and dc ground to the ground post on the rear panel of the amplifier. Use the heaviest and s

Page 9 - Timer - Overload Circuits

AL-800H Instruction Manual 13 Transformer Connections The power transformer of the AL-800H has fourteen different voltages available on the primary a

Page 10 - Power Supply

AL-800H Instruction Manual 14 3. Shielded audio type cable with a standard male phono plug should be used to connect to the "RLY" jack o

Page 11

AL-800H Instruction Manual 15 "PLATE" Control The "PLATE" control adjusts the output tank circuit to resonance. This control sho

Page 12 - WARNING:

AL-800H Instruction Manual ii Unpacking Instructions Remove the 3CX800A7 tubes from their shipping cartons. Carefully unwrap the tubes and inspect t

Page 13 - Export Modifications

AL-800H Instruction Manual 16 ALC Controls The position of the "ALC SET" control determines the grid current value that will begin to produc

Page 14 - Technical Assistance

AL-800H Instruction Manual 17 Rear-Panel "ALC LIMIT" Control The "ALC Limit" control (rear panel) limits the maximum voltage avai

Page 15 - CAUTION:

AL-800H Instruction Manual 18 Driving Power This amplifier is designed to operate at full ratings when it is driven by an exciter that has approximat

Page 16

AL-800H Instruction Manual 19 Tuning Follow the instructions below in numerical order. Proper tuning will produce excellent output power, a clean si

Page 17 - "A" - "F"

AL-800H Instruction Manual 20 5. Place the amplifier's "BAND" switch on the same band as the exciter. Set the "PLATE" cont

Page 18 - Front Panel Controls

AL-800H Instruction Manual 21 > STEPS 10a AND 11a REQUIRE A CONNECTION FROM THE AMPLIFIER'S ALC OUTPUT TO THE EXCITER'S ALC INPUT. >

Page 19

AL-800H Instruction Manual 22 "ALC SET" Control Proper adjustment of the front panel "ALC SET" control accomplishes the following:

Page 20

AL-800H Instruction Manual 23 FM (Frequency Modulation), RTTY, and Digital Operation The efficiency of this amplifier will approach 65% in the FM, R

Page 21

AL-800H Instruction Manual 24 Periodic Maintenance The high voltage present on various parts of the amplifier will attract dust and dirt. The high v

Page 22 - Tube and Component Life

AL-800H Instruction Manual 25 Parts List Power Supply / SWR Board (50-0800H-1) Designator Description Ameritron P/N D101, 102, 114, 115 1N34A 300-

Page 23

AL-800H Instruction Manual iii Table of Contents Unpacking Instructions...

Page 24

AL-800H Instruction Manual 26 Tuned Input Board (50-0800H-2) Designator Description Ameritron PN C201 (tube side) See input chart See input chart

Page 25

AL-800H Instruction Manual 27 Timer / Overload Board (50-0117-2) Designator Description Ameritron P/N C501-506 .01 uF 50 V disc 200-0416 C507,508 .4

Page 26 - Additional SSB Notes

AL-800H Instruction Manual 28 AL-800H Main Chassis Parts List Designator Description Ameritron P/N B1 Blower (Howard 3-90-8538) 410-3590 C1, 6 17

Page 27 - QSK Operation

AL-800H Instruction Manual 29 Frequency Coverage AL-800H AL-800HX 160 meters 1.8-2.0 MHz 160 meters 1.8-2.0 MHz 80 meters 3.3-4.4 MHz 80 meters

Page 28 - Periodic Maintenance

AL-800H Instruction Manual 30 Notes:

Page 34

AL-800H Instruction Manual iv Tuning...

Page 35

AL-800H Instruction Manual 1 Features • The AL-800H uses two reliable high gain 3CX800A7 tubes. • A time-delay circuit provides a 180 second warm-u

Page 36

AL-800H Instruction Manual 2 AL-800H Technical Specifications* Input: Circuit type: Pi-network, slug tuned coils Maximum VSWR at resonance:

Page 37

AL-800H Instruction Manual 3 Ameritron Al-800H 1500 Watt Linear Amplifier Instruction Manual The Ameritron AL-800H is a 1500 watt output linear ampli

Page 38

AL-800H Instruction Manual 4 ALC The AL-800H is one of the few amplifiers using a "true" automatic level control [ALC] circuit. In this amp

Page 39

AL-800H Instruction Manual 5 Timer - Overload Circuits CAUTION: Never modify or disable protection circuits without factory approval. Doing so wi

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